Surface Technology (表面技术)•2026•DOI: 10.16490/j.cnki.issn.1001-3660.2026.09.004
Potassium dihydrogen phosphate (KH2PO4, KDP) crystals are indispensable optical components in high-power laser systems and inertial confinement fusion devices, yet their hygroscopicity, brittleness, and low hardness render them among the most difficult materials to machine. This study establishes a solid-phase chemical reaction rate model grounded in heterogeneous solid-phase reaction kinetics and the Arrhenius equation, quantifying the influence of mechanical action and temperature on reaction kinetics. The true contact area between the KDP crystal and the fixed abrasive pad is computed, and the reaction layer thickness is derived by coupling the reaction rate model with single-abrasive scratching theory. A material removal model is subsequently formulated, linking abrasive penetration depth to reaction layer thickness. Experiments were conducted at polishing pressures of 7.5, 15, 22.5, and 30 kPa and pad rotational speeds of 40, 50, 60, 70, and 80 r/min. Theoretical material removal rates were compared with empirical data, yielding discrepancies within 13% (maximum errors of 10.6% at 7.5 kPa and 12.5% at 30 kPa). Material removal rate increases monotonically with polishing pressure and pad rotational speed. The model elucidates the coupling mechanism between chemical and mechanical actions: solid-phase reactions generate a reaction layer on the workpiece surface, which is removed by abrasive mechanical action; equilibrium between chemical and mechanical actions enables high-quality KDP crystal processing.
Transactions of Nonferrous Metals Society of China (中国有色金属学报)•2026•DOI: 10.1016/S1003-6326(26)67056-2
A coupled three-dimensional cellular automata (CA) model was employed to predict hydrogen porosity in Al−Si alloy castings as a function of thermal boundary conditions. Simulations quantified porosity distribution across cooling rates from 0.25 to 50 °C/s at an initial hydrogen content of 3.0×10−3 mL/g, generating a comprehensive porosity defect database. Four machine learning algorithms—support vector machine (SVM), random forest (RF), K-nearest neighbors (KNN), and gradient boosting machine (GBM)—were trained and compared for each porosity characteristic to identify the optimal model. For porosity percentage prediction, the KNN model achieved a determination coefficient (R2) of 0.94, root mean square error (RMSE) of 0.035, and mean absolute error (MAE) of 0.022 on the test set. Experimental validation via optical microscopy confirmed that average equivalent porosity diameter and porosity percentage predictions fell within 20% error. The model demonstrates superior performance compared to single nonlinear function fits and other simulation approaches, offering a pathway to reduce simulation time while enhancing prediction accuracy for porosity size distribution in large casting components. The database and coupled CA-ML framework provide a robust tool for mapping porosity defects in industrial Al−Si castings, addressing a critical need for reliable quality control in automotive and aerospace applications.
Nano-Micro Letters•2026•DOI: 10.1007/s40820-025-01996-7
The growing demand for personalized health care, smart wearables, and advanced environmental monitoring has spurred the development of multifunctional materials that combine flexibility, environmental adaptability, and diverse functionalities. However, conventional materials often failed to integrate these attributes simultaneously, hindering their applicability in next-generation technologies. Here, we present an organic–inorganic hybrid crystalline material with a unique sandwich-like architecture, in which a flexible organic crystal core is encased by reduced graphene oxide (rGO) and thermoplastic polyurethane (TPU). This strategic integration endows the material with fluorescence, cryogenic flexibility, and electrical conductivity, while also enabling dual sensing and actuation capabilities. The rGO layer facilitates real-time humidity (25–90% RH) and temperature (25–180 °C) sensing through environmental interactions, whereas the differential thermal expansion between TPU and the flexible crystal core drives efficient photothermal actuation at −150 °C for advanced thermal regulation. The hybrid material exhibits stable performance under extreme conditions, making it a promising candidate for biomedical monitoring, flexible electronics, and energy applications. This work establishes hybrid crystalline materials as versatile and scalable platforms for addressing complex technological demands, paving the way for their application in next-generation multifunctional devices.
Nano-Micro Letters (纳微快报)•2026•DOI: 10.1007/s40820-025-01895-x
Co3S4 electrocatalysts with mixed valences of Co ions and excellent structural stability possess favorable oxygen evolution reaction (OER) activity, yet challenges remain in fabricating rechargeable lithium-oxygen batteries (LOBs) due to their poor OER performance, resulting from poor electrical conductivity and overly strong intermediate adsorption. In this work, fancy double heterojunctions on 1T/2H-MoS2@Co3S4 (1T/2H-MCS) were constructed derived from the charge donation from Co to Mo ions, thus inducing the phase transformation of MoS2 from 2H to 1T. The unique features of these double heterojunctions endow the 1T/2H-MCS with complementary catalysis during charging and discharging processes. It is worth noting that 1T-MoS2@Co3S4 could provide fast Co–S–Mo electron transport channels to promote ORR/OER kinetics, and 2H-MoS2@Co3S4 contributed to enabling moderate eg orbital occupancy when adsorbed with oxygen-containing intermediates. On the basis, the Li2O2 nucleation route was changed to solution and surface dual pathways, improving reversible deposition and decomposition kinetics. As a result, 1T/2H-MCS cathodes exhibit an improved electrocatalytic performance compared with those of Co3S4 and MoS2 cathodes. This innovative heterostructure design provides a reliable strategy to construct efficient transition metal sulfide catalysts by improving electrical conductivity and modulating adsorption toward oxygenated intermediates for LOBs.
Nano-Micro Letters•2025•DOI: 10.1007/s40820-025-01839-5
The emerging interfacial polarization strategy exhibits applicative potential in piezoelectric enhancement. However, there is an ongoing effort to address the inherent limitations arising from charge bridging phenomena and stochastic interface disorder that plague the improvement of piezoelectric performance. Here, we report a dual structure reinforced MXene/PVDF-TrFE piezoelectric composite, whose piezoelectricity is enhanced under the coupling effect of interfacial polarization and structural design. Synergistically, molecular dynamics simulations, density functional theory calculations and experimental validation revealed the details of interfacial interactions, which promotes the net spontaneous polarization of PVDF-TrFE from the 0.56 to 31.41 Debye. The oriented MXene distribution and porous structure not only tripled the piezoelectric response but also achieved an eightfold increase in sensitivity within the low-pressure region, along with demonstrating cyclic stability exceeding 20,000 cycles. The properties reinforcement originating from dual structure is elucidated through the finite element simulation and experimental validation. Attributed to the excellent piezoelectric response and deep learning algorithm, the sensor can effectively recognize the signals of artery pulse and finger flexion. Finally, a 3×3 sensor array is fabricated to monitor the pressure distribution wirelessly. This study provides an innovative methodology for reinforcing interfacial polarized piezoelectric materials and insight into structural designs.
Nano-Micro Letters•2025•DOI: 10.1007/s40820-025-01757-6
Bimodal pressure sensors capable of simultaneously detecting static and dynamic forces are essential to medical detection and bio-robotics. However, conventional pressure sensors typically integrate multiple operating mechanisms to achieve bimodal detection, leading to complex device architectures and challenges in signal decoupling. In this work, we address these limitations by leveraging the unique piezotronic effect of Y-ion-doped ZnO to develop a bimodal piezotronic sensor (BPS) with a simplified structure and enhanced sensitivity. Through a combination of finite element simulations and experimental validation, we demonstrate that the BPS can effectively monitor both dynamic and static forces, achieving an on/off ratio of 1029, a gauge factor of 23,439 and a static force response duration of up to 600 s, significantly outperforming the performance of conventional piezoelectric sensors. As a proof-of-concept, the BPS demonstrates the continuous monitoring of Achilles tendon behavior under mixed dynamic and static loading conditions. Aided by deep learning algorithms, the system achieves 96% accuracy in identifying Achilles tendon movement patterns, thus enabling warnings for dangerous movements. This work provides a viable strategy for bimodal force monitoring, highlighting its potential in wearable electronics.
New Carbon Materials (新型炭材料)•2025•DOI: 10.1016/S1872-5805(NCM2024-39-04-08)
Interfacial adhesion between carbon fibers (CF) and polyetherketoneketone (PEKK) is a key factor that affects the mechanical performances of their composites. It is therefore of great importance to impregnate the CF bundles with PEKK as efficiently as possible. We report that PEKK with a good dispersion in a mixed solution of 4-chlorophenol and 1,2-dichloroethane can be introduced onto CF surfaces by solution impregnation and curing at 280, 320, 340 and 360 °C. The excellent wettability or infiltration of the PEKK solution guarantees a full covering and its tight binding to CFs, making it possible to evaluate the interfacial shear strength (IFSS) with the microdroplet method. The interior of the CF bundles is completely and uniformly filled with PEKK by solution impregnation, leading to a high interlaminar shear strength (ILSS). The maximum IFSS and ILSS reached 107.8 and 99.3 MPa, respectively. Such superior shear properties are ascribed to the formation of amorphous PEKK in the small spaces between CFs.
New Carbon Materials (新型炭材料)•2025•DOI: 10.1016/S1872-5805(NCM2024-39-04-04)
A transformation of naphthalene-based coalescenced mesophase pitch (NMP) to mesophase microbeads was achieved by heating a mixture of NMP and fullerene (C60). This is different from the conventional process of the liquid-phase carbonization of isotropic pitch to the emergence of carbon microbeads in the matrix and finally their growth to form a 100% anisotropic bulk mesophase, but rather a reverse transformation. The effects of C60 loading and reaction temperature on the morphological transformation of mesophase were investigated by polarizing optical and scanning electron microscopies. The physical changes in the NMP induced by C60 were characterized by thermogravimetric analysis, Fourier transform infrared spectroscopy, X-ray diffractometry and Raman spectroscopy. The results show that the coalesced NMP can be converted to a spherical type at 300–320 °C with the addition of 5% C60, and the size of the mesophase microbeads increases with increasing temperature. Furthermore, a model is established to explain the unique induction effect of C60 in the transformation process. This work makes the morphological transformation of MP controllable, and provides a new idea for the understanding and research of mesophase pitch.
New Carbon Materials (新型炭材料)•2025•DOI: 10.1016/S1872-5805(NCM2024-39-03-06)
In recent years, zinc-ion hybrid capacitors (ZIHCs) have attracted increasing attention due to their environmental friendliness and excellent electrochemical properties. However, their performance is mainly limited by the electrochemical performance of the cathode, so it is necessary to develop an advanced cathode material. N, B co-doped sodium alginate-based porous carbon (NBSPC) was prepared by one-step co-carbonization using sodium alginate as the matrix and NH4B5O8 as the N and B source. This N, B co-doping strategy improves the pore structure of the carbon materials and increases the number of surface functional groups, greatly improving the capacitive behavior of the raw materials and thus improving their electrochemical performance. When used as the cathode in ZIHCs, the NBSPC had an excellent rate performance (85.4 mA h g−1 even at ultra-high current density of 40 A g−1) and good cycling stability (15 000 cycles at 20 A g−1 with a capacity retention rate of 94.5%).
New Carbon Materials (新型炭材料)•2025•DOI: 10.1016/S1872-5805(NCM2026-41-01-02)
Photocatalysis is an important technology for using solar energy to produce hydrogen, convert CO2 to synthetic fuels, and decrease persistent pollutant. However, conventional photocatalysts have limitations, including poor spectral absorption, inefficient charge separation, and structural instability under operational stress, which demand innovative durable materials with tailored electronic properties. Nanodiamond (ND) has recently been recognized as a suitable material because of its exceptional chemical stability, superior charge carrier mobility, and possible surface functionalization. While its intrinsic wide bandgap limits its response to visible-light, different methods have been demonstrated to activate its catalytic potential. Here, several emerging strategies for improving the catalytic performance of ND-based photocatalytic systems are summarized, including surface functionalization, plasmonic hybridization, heteroatom doping, and heterostructure design. And the structure-activity relationship and design principle are proposed to improve the light harvesting, charge transport, and redox kinetics for constructing high efficiency ND-based photocatalysts used in the renewable energy and environmental industries.
Transactions of Nonferrous Metals Society of China (中国有色金属学报)•2025•DOI: 10.1016/S1003-6326(25)67030-0
A porous three-dimensional (3D) structure was created on the Zn surface by an electrostripping activation process under high current density, which could suppress the non-uniform Zn2+ deposition induced by the “tip effect.” Moreover, a functional CeO4H4/Ce(OH)3 passivation layer was introduced to prevent electrochemical corrosion and facilitate electrolyte infiltration. Benefiting from the ingenious 3D structure and passivation layer, the assembled symmetric cell delivers a long lifespan of over 1500 h at 5 mA/cm2. Even at 20 mA/cm2, the electrode can still operate for over 300 h. The R-Zn@CeǁMnO2 full cell exhibits a capacity of 205.3 mA·h/g after 300 cycles at a current density of 0.3 A/g.
Int. Journal of Minerals, Metallurgy and Materials (矿物冶金与材料学报)•2025•DOI: 10.1007/s12613-025-3263-y
In this study, injectable bone graft putty samples were developed using fine and coarse melt-quenched 45S5 bioactive glass (BG) incorporated into a carrier system composed of glycerol and polyethylene glycol (PEG) with different average molecular weights. Selected putty samples were further incorporated with varying amounts of Denosumab (5wt%–10wt%) to investigate its influence on rheological behavior and flow properties using mathematical modeling. All PEG/glycerol/45S5-based putty samples exhibited viscoelastic behavior (storage modulus > loss modulus) and pseudoplastic behavior (n < 1), with viscosity values required for optimal flow remaining below 1000 Pa∙s. Both viscosity and thixotropic area increased proportionally with higher BG content and smaller-sized BG particles. All putty samples showed more than 98% injectability through a 12G cannula, suggesting potential clinical suitability. However, injectability decreased with smaller cannulas, dropping to 34.7%–58.3% with a 19G cannula and further decreasing with a 23G cannula at higher BG contents. Incorporation of Denosumab preserved viscoelasticity and injectability but modified the flow behavior, shifting it from pseudoplastic to more Newtonian with higher Denosumab content, while also reducing viscosity and thixotropic area values. Among all tested samples, putty containing a lower amount of Denosumab and smaller-sized BG exhibited the most suitable combination of injectability and rheological features. All putty samples were well described by both the Power law and Herschel–Bulkley rheological models (coefficient of determination > 0.95). This study highlights the influence of Denosumab on flowability and rheological relationships and suggests potential improvements in bioactivity through a dual synergistic effect of BG and Denosumab in minimally invasive bone graft systems.