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Open AccessDOI: 10.1007/s40820-024-01585-0Original Research

Scalable Electrocatalytic Urea Wastewater Treatment Coupled with Hydrogen Production by Regulating Adsorption Behavior of Urea Molecule

Chunming Yang¹,Huijuan Pang¹,Xiang Li¹,Xueyan Zheng¹,Tingting Wei¹,Xu Ma¹,Qi Wang¹,Chuantao Wang¹,Danjun Wang¹,Bin Xu¹

Shaanxi Key Laboratory of Chemical Reaction Engineering, School of Chemistry and Chemical Engineering, Yan’an University, Yan’an 716000, People’s Republic of China

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Scalable Electrocatalytic Urea Wastewater Treatment Coupled with Hydrogen Production by Regulating Adsorption Behavior of Urea Molecule
Graphical Abstract / Figure
Published In
Nano-Micro Letters
Published:February 24, 2025Edition:Vol. 17, Issue 1 • pp. 159Citation:Chunming Yang et al. (2025), Nano-Micro Letters
Impact FactorPeer-Reviewed Core
Source JournalNano-Micro Letters
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Keywords & Index Terms:Hydrogen productionAdsorption behaviorElectrocatalysisDensity functional theory

Key Takeaways & Executive Findings

  • • The heterogeneous interface of NiO/Co3O4 regulates urea adsorption behavior, enhancing UOR kinetics. • DFT and TPD experiments confirm the mechanism of charge redistribution and functional group adsorption. • AEMWE with NiO/Co3O4 anode and NiCoP cathode achieves scalable urea wastewater treatment at 600 mA cm−2 with ~53% efficiency. • Hydrogen production rate is 3.5 times higher than overall water splitting, offering energy-saving and cost-effective wastewater treatment.
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Abstract

Electrocatalytic urea wastewater treatment technology has emerged as a promising method for environmental remediation. However, the realization of highly efficient and scalable electrocatalytic urea wastewater treatment (SEUWT) is still an enormous challenge. Herein, through regulating the adsorption behavior of urea functional groups, the efficient SEUWT coupled hydrogen production is realized in anion exchange membrane water electrolyzer (AEMWE). Density functional theory calculations indicate that self-driven electron transfer at the heterogeneous interface (NiO/Co3O4) can induce charge redistribution, resulting in electron-rich NiO and electron-deficient Co3O4, which are superior to adsorbing C=O (electron-withdrawing group) and –NH2 (electron-donating group), respectively, regulating the adsorption behavior of urea molecule and accelerating the reaction kinetics of urea oxidation. This viewpoint is further verified by temperature-programmed desorption experiments. The SEUWT coupled hydrogen production in AEMWE assembled with NiO/Co3O4 (anode) and NiCoP (cathode) can continuously treat urea wastewater at an initial current density of 600 mA cm−2, with the average urea treatment efficiency about 53%. Compared with overall water splitting, the H2 production rate (8.33 mmol s−1) increases by approximately 3.5 times. This work provides a cost-effective strategy for scalable purifying urea-rich wastewater and energy-saving hydrogen production.

1. Introduction

Urea is a vital active nitrogen compound in the nitrogen cycle, playing a crucial role in water, energy and food domains [1, 2]. The large quantities of urea-rich domestic and industrial wastewater without treatment will produce harmful toxins, threatening water ecological balance [3, 4]. Traditional urea decomposition methods, such as enzymatic hydrolysis, biomass degradation and chemical oxidation, often have low economic benefits, complex technology and harsh working environments, making it difficult to meet industrial requirements [5]. It is important to note that electrochemical urea oxidation reaction (CO(NH2)2 + 6OH− → N2 + 5H2O + CO2 + 6e−, UOR) is considered to be a cost-effective method for treating urea-rich wastewater [6]. In particular, UOR has a wide range of applications in energy conversion and storage, including urea-assisted hydrogen production, direct urea fuel cells, photoelectrochemical urea decomposition and wastewater treatment [1, 7]. Ideally, urea-assisted hydrogen production, combined with urea wastewater treatment, can achieve purification of urea-rich wastewater and energy-saving hydrogen production [8, 9]. At present, research on this strategy was limited to laboratory scale, and the realization of highly efficient and scalable electrocatalytic urea wastewater treatment (SEUWT) is still an enormous challenge under industrial current densities in water electrolysis equipment such as anion exchange membrane water electrolyzer (AEMWE) [10, 11].

Urea molecule contains two electron-donating groups (–NH2) and one electron-withdrawing group (C=O), which tend to adsorb in the electron-deficient and electron-rich regions of the catalyst, respectively [12, 13]. Due to the influence of functional groups in urea on adsorption behavior, it is of great significance to reveal the regulation mechanism of urea adsorption behavior and search for suitable catalysts for UOR [13]. The investigation of semiconductor physics suggests that by utilizing two semiconductors with different energy structures, it is possible to construct a heterojunction, where an internal electric field and two opposing charge distribution regions can be formed at the heterojunction interface [14–16]. Transition metal-based (such as Ni, Co and Fe metals) sulfides, selenides and nitrides are highly efficient catalysts for UOR [17]. However, the strong polarization and fast reaction rate at high current density can [text truncated]

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Cite This Research Paper
Chunming Yang, Huijuan Pang, Xiang Li, Xueyan Zheng, Tingting Wei, Xu Ma, Qi Wang, Chuantao Wang, Danjun Wang, Bin Xu (2025). Scalable Electrocatalytic Urea Wastewater Treatment Coupled with Hydrogen Production by Regulating Adsorption Behavior of Urea Molecule. Nano-Micro Letters. https://doi.org/10.1007/s40820-024-01585-0
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Frequently Asked Questions

What is the main innovation of this study?

The study constructs a NiO/Co3O4 heterogeneous interface that regulates the adsorption behavior of urea functional groups, enabling efficient and scalable electrocatalytic urea wastewater treatment coupled with hydrogen production in an anion exchange membrane water electrolyzer.

How does the NiO/Co3O4 catalyst enhance urea oxidation?

Self-driven electron transfer at the interface induces charge redistribution, making NiO electron-rich for adsorbing C=O groups and Co3O4 electron-deficient for adsorbing –NH2 groups, thereby accelerating urea oxidation kinetics.

What are the performance metrics of the AEMWE system?

The AEMWE with NiO/Co3O4 anode and NiCoP cathode continuously treats urea wastewater at an initial current density of 600 mA cm−2, achieving about 53% average urea treatment efficiency and a hydrogen production rate of 8.33 mmol s−1, which is 3.5 times higher than overall water splitting.

What methods were used to verify the adsorption mechanism?

Density functional theory (DFT) calculations and temperature-programmed desorption (TPD) experiments were employed to confirm the regulation mechanism of urea molecular adsorption behavior.

What is the significance of this work for industrial applications?

This work provides a cost-effective strategy for scalable purification of urea-rich wastewater and energy-saving hydrogen production, addressing the challenge of industrial-scale electrocatalytic urea treatment.

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