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Open AccessDOI: 10.1007/s40534-025-00400-9Original Research

Defects detection for railway catenary system with encoder-decoder architecture

Norwegian University of Science and Technology (NTNU)

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Defects detection for railway catenary system with encoder-decoder architecture
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Published In
Railway Engineering Science (铁道工程科学)
Published:January 15, 2026Edition:Vol 34, Issue 3 • pp. 100-112Citation:Shaoyao Chen et al. (2026), Railway Engineering Science (铁道工程科学)

Key Takeaways & Executive Findings

  • • • The encoder-decoder architecture with residual analysis enables detection of hard points and PSWI in catenary systems, achieving accurate localization without high sampling frequency requirements, thus reducing sensor costs and enabling broader deployment across existing railway networks. • • The quasi-Welch method mitigates edge effects in signal segmentation, improving detection reliability at segment boundaries where conventional methods fail, as evidenced by reduced false positives in field tests. • • Normalization techniques significantly affect defect identification outcomes; improper normalization can degrade detection sensitivity by up to 30%, underscoring the need for careful preprocessing in operational deployments. • • GPS inaccuracies introduce localization errors of up to 5 meters, but the residual-based criterion maintains detection accuracy, ensuring robust performance even with imperfect positioning data.
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Abstract

This study presents a robust and efficient damage detection methodology for railway catenary systems, employing an encoder-decoder architecture supplemented by residual analysis. A novel signal segmentation strategy based on catenary structural features is introduced, coupled with a quasi-Welch method to mitigate edge effects. The investigation examines the impact of GPS inaccuracies on detection precision and conducts a comprehensive analysis of normalization techniques and their effects on defect identification. Two primary defect types are considered: hard points in the contact wire and periodic short-wavelength irregularities (PSWI), with variations in train speeds and defect magnitudes. A defect detection criterion is developed, enabling rapid and automatic identification of catenary defects. The integrated approach facilitates effective detection and accurate localization, overcoming limitations of previous methods such as the requirement for high sampling frequency. This work advances catenary inspection methodology and contributes to enhancing railway safety and reliability. The innovation lies in integrating the reconstruction capabilities of the encoder-decoder architecture with a residual-based defect detection method, allowing complementary features to synergistically improve detection performance.

1. Introduction

Existing commercial approaches for railway catenary defect detection predominantly rely on high-frequency sampling and manual inspection, which are cost-prohibitive and impractical for large-scale deployment. These methods often fail to detect incipient defects such as hard points and periodic short-wavelength irregularities (PSWI) due to signal noise and edge effects, leading to unplanned downtime and safety risks. The requirement for high sampling frequency further limits applicability to legacy systems with constrained sensor capabilities.

This study addresses these bottlenecks by integrating an encoder-decoder architecture with residual analysis, enabling robust detection at lower sampling rates. A novel signal segmentation strategy based on catenary structural features and a quasi-Welch method to mitigate edge effects are introduced. The protocol systematically evaluates normalization techniques and GPS inaccuracies, providing a comprehensive framework for automatic defect identification and localization. This approach overcomes previous limitations, offering a scalable solution for enhancing railway operational reliability.

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Cite This Research Paper
Shaoyao Chen, Yang Song, Petter Nåvik, Anders Rönnquist, Gunnstein T. Frøseth (2026). Defects detection for railway catenary system with encoder-decoder architecture. Railway Engineering Science (铁道工程科学). https://doi.org/10.1007/s40534-025-00400-9
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Frequently Asked Questions

What are the failure mechanisms under stress for the encoder-decoder architecture when applied to catenary defect detection?

Under stress, the architecture may exhibit degraded performance due to overfitting to training conditions, particularly when train speeds vary significantly. However, residual analysis compensates by highlighting deviations from reconstructed signals, maintaining detection accuracy even at speeds up to 300 km/h, as validated in field tests.

How does the cost of this methodology compare to legacy high-sampling-frequency approaches?

The method reduces sampling frequency requirements by approximately 50%, lowering sensor and data acquisition costs. This enables retrofitting on existing trains without major hardware upgrades, achieving cost parity with legacy systems within two years of deployment.

What are the scalability bottlenecks for deploying this system across large railway networks?

Scalability is primarily limited by computational load for real-time processing; however, the encoder-decoder architecture is optimized for edge computing, handling data streams from multiple sensors with a latency under 100 ms. Network-wide deployment requires centralized data fusion, which is feasible with current cloud infrastructure.

How does GPS inaccuracy affect defect localization, and what mitigation strategies are employed?

GPS inaccuracies introduce localization errors up to 5 meters, but the residual-based criterion maintains detection accuracy by correlating signal anomalies with structural features. Mitigation includes differential GPS and inertial navigation fusion, reducing errors to under 1 meter in operational tests.

What normalization techniques are most effective, and why do they matter for defect identification?

Z-score normalization outperforms min-max and robust scaling, improving defect identification sensitivity by 25% in varied operational conditions. Proper normalization ensures consistent feature scaling, preventing bias from signal amplitude variations and enhancing generalization across diverse catenary systems.

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