• A regression equation linking actual water content and mud-water separation rate enables efficient characterization of bauxite tailing slurry for downstream utilization.
• Fly ash reduces workability and compressive strength of foam lightweight soil, while slag powder markedly enhances compressive strength (up to 58.54%) and improves long-term water stability and carbonation resistance.
• Microstructural analyses (XRD, SEM-EDS, TG-DSC) reveal that fly ash decreases hydration degree, whereas slag powder optimizes pore structure and densifies the skeleton of the lightweight soil.
• This approach offers a sustainable route for recycling bauxite tailings and industrial byproducts into construction materials, yielding socio-economic and environmental benefits.
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