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Open AccessDOI: 10.1007/s40820-024-01590-3Original Research

Hierarchical Polyimide Nonwoven Fabric with Ultralow-Reflectivity Electromagnetic Interference Shielding and High-Temperature Resistant Infrared Stealth Performance

Xinwei Tang¹,Yezi Lu¹,Shuangshuang Li¹,Mingyang Zhu¹,Zixuan Wang¹,Yan Li¹,Zaiyin Hu¹,Penglun Zheng¹,Zicheng Wang¹,Tianxi Liu¹

The Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, International Joint Research Laboratory for Nano Energy Composites, Jiangnan University, Wuxi 214122, Jiangsu, People’s Republic of China

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Hierarchical Polyimide Nonwoven Fabric with Ultralow-Reflectivity Electromagnetic Interference Shielding and High-Temperature Resistant Infrared Stealth Performance
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Published In
Nano-Micro Letters
Published:December 3, 2024Edition:Vol. 17, Issue 82 • pp. 82Citation:Xinwei Tang et al. (2025), Nano-Micro Letters
Impact FactorPeer-Reviewed Core
Source JournalNano-Micro Letters
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Keywords & Index Terms:Electromagnetic interference shielding

Key Takeaways & Executive Findings

  • • Hierarchical polyimide nonwoven fabric with ultralow-reflectivity EMI shielding and high-temperature resistant infrared stealth is fabricated via alkali treatment, in-situ growth of magnetic particles, and self-activated electroless Ag plating. • Impedance matching structure assembled from Fe3O4/Ag-loaded PI (PFA) and pure Ag-coated PI (PA) enhances EM wave absorption and dissipation, achieving ultralow reflectivity. • The fluffy 3D structure of PFA provides thermal insulation, while the low infrared emissivity of PA ensures excellent infrared stealth performance. • Strong interfacial bonding between Fe3O4, Ag, and PI fibers ensures thermal stability, making the material promising for military tent applications.
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Abstract

Designing and fabricating a compatible low-reflectivity electromagnetic interference (EMI) shielding/high-temperature resistant infrared stealth material possesses a critical significance in the field of military. Hence, a hierarchical polyimide (PI) nonwoven fabric is fabricated by alkali treatment, in-situ growth of magnetic particles and "self-activated" electroless Ag plating process. Especially, the hierarchical impedance matching can be constructed by systematically assembling Fe3O4/Ag-loaded PI nonwoven fabric (PFA) and pure Ag-coated PI nonwoven fabric (PA), endowing it with an ultralow-reflectivity EMI shielding performance. In addition, thermal insulation of fluffy three-dimensional (3D) space structure in PFA and low infrared emissivity of PA originated from Ag plating bring an excellent infrared stealth performance. More importantly, the strong bonding interaction between Fe3O4, Ag, and PI fiber improves thermal stability in EMI shielding and high-temperature resistant infrared stealth performance. Such excellent comprehensive performance makes it promising for military tents to protect internal equipment from electromagnetic interference stemmed from adjacent equipment and/or enemy, and inhibit external infrared detection.

1. Introduction

As the electronics and information industry rapidly develops, electromagnetic leakage and high-temperature infrared radiation become serious problems [1, 2]. Especially in the field of military protection, they easily lead to the information leakage and infrared exposure [3–6]. Hence, designing and fabricating compatible electromagnetic interference (EMI) shielding and infrared stealth material possesses a significant application value [2, 7, 8]. In comparison with those traditional metal and carbon-based nanomaterials, polymer-based composites attract increasing attention for EMI shielding and infrared stealth application, due to low density, corrosion resistance, low weight, and good processability [9–13].

Among them, metallized polymer nonwoven fabric gradually becomes a promising electromagnetic protection material, owning to its ultralight density, excellent flexibility, high electrical conductivity, and low infrared emissivity [14–17]. As reported [14], nickel-metallized polyimide nonwoven fabric is prepared by polydopamine roughening, palladium-free activation of chloroplatinic acid, electroless nickel plating, and octadecanethiol corrosion-resistant treatment. It exhibits a high electromagnetic interference shielding effectiveness (EMI SE) value of 68.6 dB, due to their high electrical conductivity (953 S cm−1). However, its higher electrical conductivity usually leads to the generation of impedance mismatch on interface between material and air. Most of incident electromagnetic waves (EMWs) are reflected to the original medium. As a result, the reflected EMWs are prone to induce a secondary pollution, severely interfering the normal operation of adjacent electronic devices. Meanwhile, the introduction of metal coating endows the composite with an excellent thermal conductivity. The higher thermal conductivity transmits lots of heat energy derived from self-heating electrical equipment, thereby inducing the formation of obvious infrared radiation. The undesired infrared radiation is easily detected by infrared detectors. Therefore, how to realize the synergistic design and fabrication of compatible composites with low-reflectivity EMI shielding and infrared stealth performance gradually becomes a big challenge in the system.

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Cite This Research Paper
Xinwei Tang, Yezi Lu, Shuangshuang Li, Mingyang Zhu, Zixuan Wang, Yan Li, Zaiyin Hu, Penglun Zheng, Zicheng Wang, Tianxi Liu (2024). Hierarchical Polyimide Nonwoven Fabric with Ultralow-Reflectivity Electromagnetic Interference Shielding and High-Temperature Resistant Infrared Stealth Performance. Nano-Micro Letters. https://doi.org/10.1007/s40820-024-01590-3
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Frequently Asked Questions

What is the main achievement of this research?

The research successfully fabricates a hierarchical polyimide nonwoven fabric with ultralow-reflectivity electromagnetic interference shielding and high-temperature resistant infrared stealth performance, achieved through alkali treatment, in-situ growth of magnetic particles, and self-activated electroless Ag plating.

How does the material achieve low reflectivity in EMI shielding?

The material achieves low reflectivity by constructing a hierarchical impedance matching structure through assembling Fe3O4/Ag-loaded PI nonwoven fabric (PFA) and pure Ag-coated PI nonwoven fabric (PA), which allows more electromagnetic waves to enter and be dissipated rather than reflected.

What makes the material suitable for high-temperature infrared stealth?

The fluffy 3D space structure of PFA provides thermal insulation, while the low infrared emissivity of PA, originating from Ag plating, ensures excellent infrared stealth performance even at high temperatures.

What are the potential applications of this material?

The material is promising for military tents to protect internal equipment from electromagnetic interference and to inhibit external infrared detection, due to its combined EMI shielding and infrared stealth capabilities.

How is the thermal stability of the material ensured?

The strong bonding interaction between Fe3O4, Ag, and PI fibers improves the thermal stability of the material, maintaining its EMI shielding and infrared stealth performance at high temperatures.

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