• A two-stage austenite growth model incorporating second-phase pinning and δ–γ transformation accurately predicts grain sizes in Ti microalloyed steel slabs, with average error within 5%.
• Increasing Ti content from 0.02wt% to 0.04wt% significantly refines austenite grains, especially at the slab center, achieving a 27.14% average reduction.
• High-temperature ferrite growth follows parabolic kinetics, but higher Ti content slows grain boundary migration during initial solidification.
• The model provides a robust tool for optimizing continuous casting parameters to enhance slab quality and reduce crack defects.
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