• Applying bio-oxidation waste solution in a two-stage oxidation process significantly enhances arsenopyrite bio-oxidation efficiency.
• Chemical oxidation with BOS disrupts the mineral surface structure, reduces particle size, and forms nitrogenous substances, promoting Fe3+ cycling and mitigating sulfur film inhibition.
• After 18 days, the two-stage process achieves As, Fe, and S extraction rates of 88.8%, 86.7%, and 74.7%, representing increases of 50.8%, 47.1%, and 46.0% over one-stage bio-oxidation.
• The study provides a sustainable, environmentally friendly pretreatment strategy for arsenic-containing refractory gold ores, improving gold recovery without additional metal ion supplementation.
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