Key Takeaways & Executive Findings
- •• Turning trash into treasure: The outstanding tunable aerogels were fabricated via heterodimensional by-products of silver nanowires. The first tunable form, aerogel film, shields electromagnetic interference (EMI SE > 89 dB), while the second tunable form, aerogel foam, performs dual EM functions (EMI SE > 30 dB and RL < -35 dB, EAB > 6.7 GHz). • Recycle again: The secondary recycled aerogels retain nearly all of their EM protection qualities, making this closed-loop cycle desirable. • Heterodimensional structure enables modulation of EM wave interactions by altering nanostructure, offering a novel approach for upcycling silver nanowire by-products. • The findings pave the way for adaptive EM functions with nanoscale regulation in a green and closed-loop cycle, advancing sustainable electronics.
Abstract
One of the significant technological challenges in safeguarding electronic devices pertains to the modulation of electromagnetic (EM) wave jamming and the recycling of defensive shields. The synergistic effect of heterodimensional materials can effectively enable the manipulation of EM waves by altering the nanostructure. Here we propose a novel approach for upcycling by-products of silver nanowires that can fabricate shape-tunable aerogels which enable the modulation of its interaction with microwaves by heterodimensional structure of by-products. By-product heterodimensionality was used to design EM-wave-jamming-dissipation structures and therefore two typical tunable aerogel forms were studied. The first tunable form was aerogel film, which shielded EM interference (EMI shielding effectiveness (EMI SE) > 89 dB) and the second tunable form was foam, which performed dual EM functions (SE > 30 dB & reflective loss (RL) < -35 dB, effective absorption bandwidth (EAB) > 6.7 GHz). We show that secondary recycled aerogels retain nearly all of their EM protection properties, making this type of closed-loop cycle an appealing option. Our findings pave the way for the development of adaptive EM functions with nanoscale regulation in a green and closed-loop cycle, and they shed light on the fundamental understanding of microwave interactions with heterodimensional structures.
1. Introduction
With the continuous scaling of complementary metal–oxide–semiconductor (CMOS) technology, three-dimensional (3D) integration has emerged as a practical solution to enhance device density by vertically stacking devices or dies, keeping pace with Moore’s law [1, 2]. However, this stacking approach significantly exacerbates electromagnetic interference (EMI), which poses a critical challenge to the reliability and stability of integrated circuits [3–5]. Beyond compromising circuit performance, the increasing intensity of EMI generated by high-density integrated systems can also extend its impact to human health and the surrounding environment, if no shielding is provided [6–9]. Presently, nanomaterial-based EM-functional shrouds are appealing due to their ultrahigh conductivity, flexibility, and varied dimensions [10]. Yet, how to deal with themselves and their by-products, however, is challenging because those are probably nanotoxic (including carcinogenicity and reproductive toxicity) and degradation-resistant [11–14]. In addition, the growing environmental impacts associated with electronic waste make sustainable development in next-generation consumer electronics essential [15, 16].
Low-dimensional nanomaterials for EM function contain different dimensions (zero-dimensional (0D), quasi-one-dimensional (Q1D), one-dimensional (1D), and two-dimensional (2D) nanofillers) [17–19]. The ingenious combination of these different dimensions known as heterodimensional structures will exhibit novel physical properties (containing nanostructure, conductive network distribution, EM response, etc.) beyond those of the parent material at the nano/micro/macroscale [20]. The modulation of heterodimensional structure can effectively realize super effective EMI shielding or better microwave absorption (MA) and, to some extent, enables the integration of EM dual functions, specifically EMI shielding and MA [17, 21, 22]. For instance, the synthesis of 1D metal nanowires (MNWs)/carbon nanotubes (CNTs) and 2D graphene/MXene boosts the reflective dissipation and enhances the flexibility of the whole system [23–26]. Likewise, the combination of 0D nanomagnet and 1D/2D nanoconductor in a single composite can synchronously achieve the “cond
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Ze Nan, Wei Wei, Zhenhua Lin, Ruimei Yuan, Miao Zhang, Jincheng Zhang, Jianyong Ouyang, Jingjing Chang, Hejun Li, Yue Hao (2025). Electromagnetic Functions Modulation of Recycled By-Products by Heterodimensional Structure. Nano-Micro Letters. https://doi.org/10.1007/s40820-025-01659-7
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Frequently Asked Questions
What is the main achievement of this research?
The research demonstrates a novel method to upcycle silver nanowire by-products into shape-tunable aerogels that can modulate electromagnetic waves. The aerogel film achieves EMI shielding effectiveness above 89 dB, while the aerogel foam exhibits dual EM functions with shielding effectiveness above 30 dB and reflection loss below -35 dB, along with an effective absorption bandwidth exceeding 6.7 GHz.
How does the heterodimensional structure contribute to EM modulation?
The heterodimensional structure, combining different dimensional nanomaterials, alters the nanostructure and conductive network distribution, enabling effective manipulation of EM wave interactions. This allows for tunable EMI shielding and microwave absorption properties.
What is the significance of the recycling aspect?
The secondary recycled aerogels retain nearly all of their EM protection properties, making the process a closed-loop cycle. This addresses environmental concerns related to electronic waste and nanotoxicity, promoting sustainable development in electronics.
What are the potential applications of these aerogels?
These aerogels can be used for electromagnetic interference shielding and microwave absorption in electronic devices, offering flexible and lightweight protection. They are particularly relevant for high-density integrated circuits and next-generation consumer electronics.
What are the key performance metrics reported?
The aerogel film achieves EMI SE > 89 dB. The aerogel foam achieves EMI SE > 30 dB, RL < -35 dB, and EAB > 6.7 GHz, demonstrating dual EM functions.
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