• Er addition promotes grain refinement during solidification by increasing nucleation rate and forming Al3Er secondary phase.
• A dense MgO/Er2O3 composite oxide layer is formed, suppressing loose magnesium hydroxide/basic magnesium carbonate.
• Mn interacts with Fe impurities to form AlFeMn phase, reducing micro-galvanic corrosion driving force.
• The corrosion rate of AZ31Mn-1.2Er in 3.5% NaCl solution decreased from 10.46 mm/a to 0.44 mm/a, approaching the 0.2–0.5 mm/a target for bone-repair implants.
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