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Open AccessDOI: 10.1007/s40820-025-01664-wOriginal Research

Design of Ultra-Stable Solid Amine Adsorbents and Mechanisms of Hydroxyl Group-Dependent Deactivation for Reversible CO2 Capture from Flue Gas

Meng Zhao¹,Liang Huang¹,Yanshan Gao¹,Ziling Wang¹,Shuyu Liang¹,Xuancan Zhu¹,Qiang Wang¹,Hong He¹,Dermot O’Hare¹

Beijing Forestry University

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Design of Ultra-Stable Solid Amine Adsorbents and Mechanisms of Hydroxyl Group-Dependent Deactivation for Reversible CO2 Capture from Flue Gas
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Published In
Nano-Micro Letters
Published:February 28, 2025Edition:Vol. 17, Issue 1 • pp. 170Citation:Meng Zhao et al. (2025), Nano-Micro Letters
Impact FactorPeer-Reviewed Core
Source JournalNano-Micro Letters
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Keywords & Index Terms:CO2 capturesolid amine adsorbentlong-term stabilityoxidative degradationurea formationhydroxyl groupspolyethyleneimineflue gas

Key Takeaways & Executive Findings

  • • The nature of surface hydroxyl groups (Al–OH vs. Si–OH) dictates distinct deactivation pathways for supported PEI adsorbents, with Al–OH promoting oxidative degradation and Si–OH promoting urea formation. • PEG modification effectively suppresses urea formation on Si–OH supports, but does not prevent oxidation on Al–OH supports, highlighting the need for tailored support design. • The optimized 40PEI-20PEG-SBA-15 adsorbent exhibits exceptional stability with 2.45 mmol g−1 CO2 capacity over 1000 cycles and negligible loss after one month in simulated flue gas. • This work provides mechanistic insights essential for designing ultra-stable solid amine adsorbents for practical post-combustion CO2 capture.
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Abstract

Although supported solid amine adsorbents have attracted great attention for CO2 capture, critical chemical deactivation problems including oxidative degradation and urea formation have severely restricted their practical applications for flue gas CO2 capture. In this work, we reveal that the nature of surface hydroxyl groups (metal hydroxyl Al–OH and nonmetal hydroxyl Si–OH) plays a key role in the deactivation mechanisms. The polyethyleneimine (PEI) supported on Al–OH-containing substrates suffers from severe oxidative degradation during the CO2 capture step due to the breakage of amine-support hydrogen bonding networks, but exhibits an excellent anti-urea formation feature by preventing dehydration of carbamate products under a pure CO2 regeneration atmosphere. In contrast, PEI supported on Si–OH-containing substrates exhibits excellent anti-oxidative stability under simulated flue gas conditions by forming a robust hydrogen bonding protective network with Si–OH, but suffers from obvious urea formation during the pure CO2 regeneration step. We also reveal that the urea formation problem for PEI-SBA-15 can be avoided by the incorporation of an OH-containing PEG additive. Based on the intrinsic understanding of degradation mechanisms, we successfully synthesized an adsorbent 40PEI-20PEG-SBA-15 that demonstrates outstanding stability and retention of a high CO2 capacity of 2.45 mmol g−1 over 1000 adsorption–desorption cycles, together with negligible capacity loss during aging in simulated flue gas (10% CO2 + 5% O2 + 3% H2O) for one month at 60–70 °C. We believe this work makes great contribution to the advancement in the field of ultra-stable solid amine-based CO2 capture materials.

1. Introduction

Post-combustion carbon dioxide (CO2) capture, which can be retrofitted into existing industrial facilities, is a “must-have” technology to both combat climate change and drive toward a net zero society [1–5]. The use of supported solid amine adsorbents for CO2 capture from actual flue gas streams of large point sources is a promising technology [6, 7]. However, this huge commercial potential will only be realized if the long-term cycling stability issue can be solved. During the CO2 adsorption and desorption operations, supported amines exposed to complex atmospheres (O2/CO2/H2O/N2) and varied temperatures (60–150 °C) are susceptible to degradation through multiple chemical pathways, including oxidative deactivation during CO2 capture period and urea formation during CO2-rich regeneration period [8]. Currently, most literature reports generally focus on one certain deactivation issue, lack of systematic evaluation under various conditions. However, for practical applications, a satisfied adsorbent should prevent both oxidative degradation and urea formation. Under certain conditions, the influence of H2O in the flue gas also needs to be considered. Therefore, mechanistic insights into different deactivation processes are highly demanded, which is essential for the design of ultra-stable supported solid amine adsorbents.

It is widely recognized that the interaction between amine and support is crucial for the performance and lifetime of solid amine adsorbents. Thus, to address the above-mentioned deactivation drawbacks, substantial efforts have been devoted to the exploration of appropriate substrates such as silica and alumina [9–12]. Early studies predominantly employed porous silica supports [13], but it was not considered as a good substrate due to the severe ...

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Cite This Research Paper
Meng Zhao, Liang Huang, Yanshan Gao, Ziling Wang, Shuyu Liang, Xuancan Zhu, Qiang Wang, Hong He, Dermot O’Hare (2025). Design of Ultra-Stable Solid Amine Adsorbents and Mechanisms of Hydroxyl Group-Dependent Deactivation for Reversible CO2 Capture from Flue Gas. Nano-Micro Letters. https://doi.org/10.1007/s40820-025-01664-w
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Frequently Asked Questions

What are the main deactivation mechanisms for solid amine adsorbents?

The main deactivation mechanisms are oxidative degradation during CO2 capture and urea formation during CO2-rich regeneration, both influenced by the support's surface hydroxyl groups.

How do surface hydroxyl groups affect adsorbent stability?

Al–OH groups promote oxidative degradation due to breakage of hydrogen bonding networks, while Si–OH groups enhance oxidative stability but lead to urea formation; PEG modification can mitigate urea formation on Si–OH supports.

What is the performance of the optimized adsorbent 40PEI-20PEG-SBA-15?

It shows outstanding stability with a CO2 capacity of 2.45 mmol g−1 over 1000 adsorption–desorption cycles and negligible capacity loss after one month in simulated flue gas.

Why is long-term cycling stability important for CO2 capture?

Long-term stability is crucial for practical applications to reduce costs and ensure consistent performance, as degradation can lead to capacity loss and increased operational expenses.

What is the significance of this study?

This study provides mechanistic insights into deactivation pathways and demonstrates a strategy to design ultra-stable solid amine adsorbents, advancing the field of CO2 capture materials.

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