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Open AccessDOI: 10.1007/s40820-025-02009-3Original Research

Design, Fabrication, and Application of Stretchable Electronic Conductors

Bin Cheng¹,Jingting Zhuo¹,Yao Zhou¹,Jiaxiang Chen¹,Lingyun Cao¹,Jiangfeng He¹,Zhihong Chen¹,Xiaoxiao Ma¹,Juan Wang¹,Honglong Li¹,Guowei Yang¹,Fang Yi¹

School of Materials Science and Engineering, Nanotechnology Research Center, State Key Laboratory of Optoelectronic Materials and Technologies, Guangdong Engineering Technology Research Center for Functional Biomaterials, Guangzhou Key Laboratory of Flexible Electronic Materials and Wearable Devices, Sun Yat-Sen University, Guangzhou 510275, People's Republic of China

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Design, Fabrication, and Application of Stretchable Electronic Conductors
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Published In
Nano-Micro Letters
Published:January 15, 2026Edition:Vol. 18, Issue 1 • pp. 166Citation:Bin Cheng et al. (2026), Nano-Micro Letters
Impact FactorPeer-Reviewed Core
Source JournalNano-Micro Letters
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Keywords & Index Terms:Stretchable conductorsElectronic conductorsStretchable electronicsWearable electronicsMaterial designFabrication techniquesPerformance enhancementApplications

Key Takeaways & Executive Findings

  • • Comprehensive review of stretchable electronic conductors covering materials, structures, fabrication, and applications. • Emphasis on performance enhancement strategies and application-specific requirements for SECs. • Analysis of existing challenges and future prospects in the field. • Essential for next-generation stretchable electronics with huge market potential.
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Abstract

Stretchable electronics have been recognized as intriguing next-generation electronics that possess huge market value, and stretchable electronic conductors (SECs) are essential for stretchable electronics, which not only can serve as critical functional components but also are the indispensable electronic connections bridging various electronic components within stretchable electronic systems. Herein, we offer a comprehensive review of recent progress in SECs including the material categories, structure designs, fabrication techniques, and applications. The characteristics, performance enhancement strategies, and application requirements are emphasized. Based on the recent advances, the existing challenges and future prospects are outlined and discussed.

1. Introduction

Traditional rigid electronics are uncapable of conforming to curved or deformable surfaces which are commonly seen in daily life, and stretchable electronics emerge to address such challenges, whose stretchability and shape adaption are mainly realized through stretchable structural designs and intrinsically stretchable materials. Stretchable electronics have been given substantial attention and shown tremendous potential to revolutionize myriad areas such as medical care, robotics, and sports [1–8].

As conductive materials that can maintain reliable electrical properties despite substantial mechanical deformation, stretchable conductors are critical base materials for stretchable electronics, which allow for seamless integration with various irregular surfaces and excellent adaptability to operational environments [9–12]. The conductive mechanisms in stretchable conductors can be divided into two categories: ionic conduction [13–15] and electronic conduction, with electronic conduction being more prevalent. Electronic conductivity is not o...

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Cite This Research Paper
Bin Cheng, Jingting Zhuo, Yao Zhou, Jiaxiang Chen, Lingyun Cao, Jiangfeng He, Zhihong Chen, Xiaoxiao Ma, Juan Wang, Honglong Li, Guowei Yang, Fang Yi (2026). Design, Fabrication, and Application of Stretchable Electronic Conductors. Nano-Micro Letters. https://doi.org/10.1007/s40820-025-02009-3
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Frequently Asked Questions

What are stretchable electronic conductors (SECs)?

SECs are conductive materials that maintain reliable electrical properties under substantial mechanical deformation, serving as critical functional components and interconnections in stretchable electronic systems.

What are the main categories of materials used for SECs?

The review covers various material categories including metals (e.g., Cu, Au, Ag), carbon nanomaterials (e.g., CNTs, graphene), conductive polymers (e.g., PEDOT:PSS), and liquid metals (e.g., EGaIn).

What are the key performance enhancement strategies for SECs?

Strategies include structural designs (e.g., serpentine, kirigami, porous networks), material engineering (e.g., nanocomposites, surface modifications), and fabrication techniques (e.g., 3D printing, electrospinning).

What are the main applications of stretchable electronic conductors?

SECs are used in wearable electronics, medical devices, soft robotics, stretchable displays, energy harvesting/storage devices, and electronic skin.

What are the current challenges and future prospects for SECs?

Challenges include achieving high conductivity and stretchability simultaneously, long-term stability, and scalable fabrication. Future prospects involve multifunctional materials, self-healing properties, and integration with advanced systems.

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