• A novel eccentric rotational cutting tool with staggered micro-blades was designed and fabricated for vascular calcification removal, demonstrating superior performance in force, temperature, and debris size control.
• At the highest rotational speed, the tool achieved a maximum force of 0.75 N and a temperature rise of only 1.09 °C, meeting clinical safety requirements.
• Debris size followed a normal distribution with 90% of particles smaller than 9.12 μm, reducing the risk of embolic complications.
• The study provides a new design concept for calcified tissue removal tools, potentially advancing rotational atherectomy technology.
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