• Optimal fly ash dosage (0.8 g/L) significantly enhances copper recovery (79.87%) and bacterial concentration (7.08×10^7 cells/mL) in bioleaching of low-grade copper sulfides.
• Fly ash addition promotes the growth of key leaching bacteria (Acidithiobacillus ferrooxidans, Acidibacillus ferrooxidans, Leptospirillum ferriphilum), reaching up to 99.81% of the total microbial community.
• The formation of specific precipitates (Zn(Fe3(SO4)2(OH)6)2 and Mg(Fe3(SO4)2(OH)6)2) reduces toxic ion effects, enhancing bacterial proliferation and bioleaching efficiency.
• Chloride and silver ions in fly ash act as catalysts, transforming the passivation layer from dense to porous, improving ore-lixiviant-bacteria contact and overall copper recovery.
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