• The study applies STPA to systematically identify SOTIF-related hazards in ECS systems, providing a structured safety analysis framework.
• A model predictive control (MPC) strategy with explicit dynamic constraints is developed, integrating actuator performance boundaries to enhance safety and performance.
• Hardware-in-the-loop testing validates the proposed control strategy under diverse operating conditions, demonstrating significant improvements in suspension functionality and safety.
• The research bridges the gap between SOTIF principles and practical control design for automotive suspension systems, offering a comprehensive approach for future autonomous vehicle chassis development.
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