• Higher blockage ratios intensify shock waves in evacuated tubes, while larger tunnel areas mitigate this effect, improving flow structure and wake behavior.
• Reducing the blockage ratio from 0.253 to 0.121 decreases the total drag coefficient of the entire train by 46.2%, with head and tail carriage drag coefficients dropping by 23.3% and 32.7%, respectively.
• The drag contribution shifts from the head carriage (decreasing from 51.1% to 40.9%) to the tail carriage (increasing from 47.0% to 56.6%) as blockage ratio decreases.
• The study provides critical insights for optimizing evacuated tube transportation design to enhance aerodynamic performance and energy efficiency.
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