• Continuous solution mining with horizontal interconnected wells reduces plastic deformation zones to 3.4% of cavern volume and volumetric shrinkage below 17%, significantly improving stability compared to layered mining.
• The continuous method produces caverns 2.43 times larger than layered mining, reducing unit volume costs to 41.1% and enhancing resource recovery.
• Layered solution mining leads to uneven plastic deformation zones, roof subsidence, and floor heave, posing interlayer connectivity risks and structural instability.
• Continuous solution mining demonstrates superior economic and stability advantages, making it a promising approach for large-scale implementation in bedded salt formations.
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