Key Takeaways & Executive Findings
- •• The instability process of an anchored double-soft composite roof consists of four stages: elastic deformation, crack propagation, alternating fracture, and failure collapse. • Increasing pre-tightening force suppresses interfacial sliding between upper/lower rock layers and delays crack initiation and propagation, thereby enhancing roof stability. • A higher upper/lower rock strength ratio (I/II) shifts the failure mode from tensile failure of the steel strip to shear failure of the anchor rod, indicating a need for tailored support design. • The steel strip improves the continued bearing capacity of the anchored roof during crack propagation and alternating fracture stages, providing critical guidance for roof support in coal mines.
Abstract
Affected by the geological characteristics of coal bearing strata in western mining areas of China, the double-soft composite roof has low strength and poor integrity, which is prone to induce disasters such as large deformation and roof collapse. Four-point bending tests were conducted on anchored double-layer rock beams with different pre-tightening force and upper/lower rock strength ratios (I/II) based on the digital speckle correlation method (DSCM). The research results indicate that the instability process of anchored roof can be divided into stages of elastic deformation, crack propagation, alternating fracture, and failure collapse. The proportion of crack propagation and alternating fracture processes increased with the increase of pre-tightening force and I/II. The pre-tightening force can suppress the sliding of the upper/lower rock interface, and delay the initiation and propagation of cracks. As I/II increases, the failure mode changes from tensile failure steel strip to shear failure anchor rod. Steel strip can improve the continued bearing effect of anchored roof during crack propagation and alternating fracture processes.
1. Introduction
The excavation of roadways has disrupted the balance of initial geostress, resulting in uneven distribution of mine pressure and directly leading to difficulties in roadways support [1−3]. Maintaining the stability of the roadway, especially the roof, is the key to ensuring safe mining [4−6]. With the westward movement of mining areas in China, the low strength and poorly cemented rock layers have increased the complexity of roof support [7−9].
Affected by the sedimentary environment and geological structure, the strata in the western region are more likely to form a double soft composite roof structure [10−12]. The anti-deformation ability of the double soft composite roof is poor, and it is highly sensitive to engineering disturbances. Excavating roadways can easily lead to roof collapse, which has a significant impact on safety production of coal mine safety production [13−15]. In order to study the mechanism of roadway instability caused by differences in rock types of the roof, the convergence deformation and evolution process of the surrounding rock in composite strata were studied by ZHANG et al [16], and the failure types and dominant factors were proposed. FAN et al [17] analyzed the deformation characteristics caused by roadway construction in the composite strata, and explored the influence characteristics of roadway spacing and excavation sequence on surface subsidence. The structural characteristics of the composite roof were studied through similar simulation experiments by WU et al [18].
The occurrence environment of surrounding rocks in the western region has deteriorated, which has led to the deepening of the problem of anchor rod failure [19−23]. The failure of anchor rods in the double-soft composite roof will inevitably lead to a significant decrease in the strength of the roof support and become a key factor causing roof deformation [24−28]. AGHESHLUI et al [29] used numerical simulation and theoretical analysis to study the failure mechanism of anchor rods in composite roof roadways. AFRASIABIAN et al [30] proposed the theory of strong support and developed high pre-tightening force support system. TAO et al [31] proposed to use a combination of grouting and anchor rod support, and fully utilize the bearing capacity of the surrounding rock itself. The above research indicates that in order to ensure the stability control of the roadway, it is necessary to study the rock deformation and instability laws of the double soft composite roof [32−35]. Through bearing tests of composite beams with different roof combinations and pre-tightening force, the crack propagation characteristics during the fracture process are analyzed. And the mechanism of anchor rod action in the fracture process of double-soft composite roof is explored.
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ZHANG Wei, ZHANG Chun-wang, GUO Wei-yao, ZHANG Bao-liang, LIU Wan-rong (2025). Research on fracture characteristics and support mechanism of shallow buried double-soft composite roof. Journal of Central South University. https://doi.org/10.1007/s11771-025-5922-6
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Frequently Asked Questions
What is a double-soft composite roof?
A double-soft composite roof is a roof structure composed of low-strength, poorly cemented rock layers commonly found in western China's coal-bearing strata. It is characterized by weak anti-deformation ability and high sensitivity to engineering disturbances, making it prone to large deformation and collapse during roadway excavation.
Why is the double-soft composite roof prone to collapse?
Because of its low strength and poor integrity, the double-soft composite roof has weak resistance to deformation. Excavation of roadways can easily disturb the already fragile rock mass, leading to large deformation, crack propagation, and ultimately roof collapse, which poses serious threats to safe mining.
What experimental methods were used in this study?
The study employed four-point bending tests on anchored double-layer rock beams with varying pre-tightening forces and upper/lower rock strength ratios (I/II). The digital speckle correlation method (DSCM) was used to precisely observe and analyze the fracture processes and crack propagation in the composite roof beams.
How does pre-tightening force affect the stability of the composite roof?
Pre-tightening force suppresses sliding at the interface between the upper and lower rock layers and delays the initiation and propagation of cracks. This enhances the overall integrity and bearing capacity of the anchored roof, thereby improving its stability during mining operations.
What are the main failure modes observed in the anchored roof?
The failure mode transitions from tensile failure of the steel strip to shear failure of the anchor rod as the upper/lower rock strength ratio (I/II) increases. This indicates that support design needs to be tailored based on the specific rock strength ratios to prevent catastrophic roof collapse.
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