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Open AccessDOI: 10.1016/j.ijmst.2025.08.008Original Research

Prediction of lost circulation risk in fractured formations based on 3D geomechanical modeling

Jinfa Zhang¹,Yongcun Feng¹,Sijia Ma¹,Zhijuan Hao¹,Bing He¹,Jingyi Wei¹,Jingen Deng¹

China University of Petroleum-Beijing

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Prediction of lost circulation risk in fractured formations based on 3D geomechanical modeling
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Published In
Academic Research Journal
Published:January 15, 2025Edition:Vol. 32, Issue 8 • pp. 100-112Citation:Jinfa Zhang et al. (2025), Academic Research Journal
Impact FactorPeer-Reviewed Core
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Key Takeaways & Executive Findings

  • • An improved 3D geomechanical modeling method integrates multi-source data and three LC-related sensitivity factors (fracture characteristics, rock brittleness, in-situ stress) for pre-drilling lost circulation risk prediction. • A quantitative risk assessment model combines the analytic hierarchy process (AHP) and entropy weight method (EWM) to assign weights, overcoming limitations of arbitrary factor selection and subjective weighting. • The model enables digital visualization of regional risk zones, validated against field-identified LC zones with an average relative error of 19.08%, confirming its reliability. • The method provides practical guidance for mitigating lost circulation risks and optimizing drilling program designs in fractured formations.
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Abstract

Due to complex geological structures and a narrow safe mud density window, offshore fractured formations frequently encounter severe lost circulation (LC) during drilling, significantly hindering oil and gas exploration and development. Predicting LC risks enables the targeted implementation of mitigation strategies, thereby reducing the frequency of such incidents. To address the limitations of existing 3D geomechanical modeling in predicting LC, such as arbitrary factor selection, subjective weight assignment, and the inability to achieve pre-drilling prediction along the entire well section, an improved prediction method is proposed. This method integrates multi-source data and incorporates three LC-related sensitivity factors: fracture characteristics, rock brittleness, and in-situ stress conditions. A quantitative risk assessment model for LC is developed by combining the subjective analytic hierarchy process with the objective entropy weight method (EWM) to assign weights. Subsequently, 3D geomechanical modeling is applied to identify regional risk zones, enabling digital visualization for pre-drilling risk prediction. The developed 3D LC risk prediction model was validated using actual LC incidents from drilled wells. Results were generally consistent with field-identified LC zones, with an average relative error of 19.08%, confirming its reliability. This method provides practical guidance for mitigating potential LC risks and optimizing drilling program designs in fractured formations.

1. Introduction

Fractured reservoirs have become one of the important fields in oil and gas exploration and development, accounting for over 60% of globally proven oil and gas reserves [1]. Fractured formations are extensively distributed both onshore and offshore, with a variety of geological settings, such as micro-fractured deep tight conglomerate reservoirs in the Mahu Sag, Junggar Basin, China [2]; highly faulted and fractured Point Pleasant-Utica shale formations in the Appalachian Basin, USA [3]; highly fractured vuggy limestone and dolomite formations in offshore Abu Dhabi, UAE [4]; and Utica shale formations with natural fracture networks in the St. Lawrence sedimentary platform, Canada [5]. However, these formations tend to exhibit low pressure-bearing capacity due to the development of complex geological structures such as micro-fractures and macro-faults. As a result, the safe mud density window during drilling operations becomes a narrower and less discernible range [6], significantly increasing the risk of severe lost circulation (LC) events.

LC typically occurs in the forms of vugular, matrix seepage, and fractured losses. Although the first two types of losses may be concerning, LC caused by natural fractures and induced fractures in fractured formations accounts for over 90% of operators' lost returns expenditures [7]. LC can result in increased non-productive time, loss of drilling fluid, consumption of LC materials, and reservoir damage. It may also trigger a series of complex incidents, such as borehole collapse, pipe sticking, blowout, and even borehole abandonment. These issues contribute to additional drilling costs and severely restrict the efficient exploration and development of oil and gas resources in fractured formations [8]. According to statistics [9], severe LC events occur in over 30% of wells drilled in the Middle Eastern carbonate fractured reservoirs, with LC-related time accounting for more than 50% of the total drilling time. At China National Petroleum Corporation, downtime...

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Cite This Research Paper
Jinfa Zhang, Yongcun Feng, Sijia Ma, Zhijuan Hao, Bing He, Jingyi Wei, Jingen Deng (2025). Prediction of lost circulation risk in fractured formations based on 3D geomechanical modeling. SinoTechIntel Verified Research. https://doi.org/10.1016/j.ijmst.2025.08.008
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Frequently Asked Questions

What is the main objective of the study?

The main objective is to develop an improved 3D geomechanical modeling method for predicting lost circulation risk in fractured formations, addressing limitations of existing methods such as arbitrary factor selection and subjective weight assignment.

How does the proposed method improve lost circulation risk prediction?

The method integrates multi-source data and incorporates three LC-related sensitivity factors (fracture characteristics, rock brittleness, in-situ stress conditions). It uses a combination of analytic hierarchy process (AHP) and entropy weight method (EWM) for objective weight assignment, and applies 3D geomechanical modeling for digital visualization and pre-drilling risk prediction.

What are the key factors considered in the risk assessment model?

The key factors are fracture characteristics, rock brittleness, and in-situ stress conditions. These are integrated into a quantitative risk assessment model with weights determined by AHP and EWM.

How was the model validated?

The model was validated using actual lost circulation incidents from drilled wells. The predicted risk zones were generally consistent with field-identified LC zones, with an average relative error of 19.08%, confirming its reliability.

What practical applications does the method have?

The method provides practical guidance for mitigating potential lost circulation risks and optimizing drilling program designs in fractured formations, helping to reduce non-productive time and drilling costs.

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