• Low-energy laser shock peening (LE-LSP) significantly enhances the surface hardness of CrN coatings, with a maximum increase of 2.35 times at 150 mJ laser energy.
• LE-LSP treatment disrupts the columnar crystal structure of CrN coatings, fragmenting grains into finer sizes, which contributes to improved mechanical properties.
• The fretting wear resistance of CrN coatings is optimized at 150 mJ laser energy, achieving a 76.32% reduction in wear volume compared to untreated coatings.
• The study introduces a novel post-treatment methodology for PVD coatings, providing theoretical support for PVD/LSP composite strengthening techniques.
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