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Direct Repair of the Crystal Structure and Coating Surface of Spent LiFePO4 Materials Enables Superfast Li-Ion Migration

Authors: Yuanqi Lan; Jianfeng Wen; Yatian Zhang; Xuexia Lan; Tianyi Song; Jie Zhu; Jing Peng; Wenjiao Yao; Yongbing Tang; Hui-Ming Cheng

DOI: 10.1007/s40820-025-01980-1Status: Verified Translated Edition
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Key Findings in This Report

• Simultaneously repairing the degraded crystal structure and reconstructing the damaged carbon coating in spent LiFePO4 cathode enables superfast lithium-ion diffusion kinetics and produces a stable cathode–electrolyte interface. • The regenerated LiFePO4 cathode delivers remarkable rate capability, low-temperature performance and compatibility in solid-state batteries. • The proposed direct regeneration approach has high economic and environmental benefits compared to hydrometallurgical and conventional direct recycling methods. • The regenerated cathode maintains capacities of 110.7 mAh g−1 (5C) and 84.1 mAh g−1 (10C) after 400 cycles, and can operate at subzero temperatures and in solid-state batteries.
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