• Carbonated water erosion causes surface roughening, porosity increase, and pore enlargement in tunnel lining cement-based materials.
• Erosion is spontaneous and driven by Gibbs free energy, with higher Ca/Si molar ratio in hydration products leading to more extensive reactions.
• Model-building concrete with C-S-H gel and portlandite is more susceptible to erosion than shotcrete with ettringite as main hydration product.
• Adding silicon-rich mineral admixtures can enhance erosion resistance, offering practical insights for karst tunnel engineering.
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