• PFS outperforms CaCl2, SS, and PC as a filter aid for red mud slurry at 10 g/L dosage, achieving superior filtration rate and cake moisture reduction.
• Combining 5 g/L steel slag and 5 g/L Portland cement reduces filtration time by 58.52% (to 205.17 s) compared to untreated red mud, offering a cost-effective alternative.
• The study provides a data foundation for optimizing rapid dewatering of red mud, addressing environmental and operational challenges in alumina production.
• Using industrial by-products (SS and PC) as filter aids presents broad application prospects for sustainable red mud management.
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