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An approach to quantify the true flotation recovery of floatable minerals using natural entrainment tracers and particle-based separation modeling

Authors: Ali Hassan; Martin Rudolph; Luis Vinnett; Kerstin Eckert; Lucas Pereira

DOI: 10.1016/j.ijmst.2025.06.012Status: Verified Translated Edition
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Key Findings in This Report

• A novel method using natural tracers (e.g., rutile) and particle-based separation modeling quantifies true flotation recovery by separating entrainment from overall recovery. • The approach eliminates the need for external tracers or unrealistic flotation conditions, providing a practical and accurate entrainment correction. • In a copper ore case study, entrainment contributed up to 6% of the overall recovery probability for fine, fully liberated chalcopyrite particles. • The method enables more precise evaluation of flotation performance, aiding in process optimization and control.